High-Precision Eutectic Die Bonder
This machine is an automated production system designed to bond TO sockets to chips through a dispensing process after rotating the TO sockets to a specified angle (Ɵ) during the manufacturing process.
Manual Loading:
Place the TO socket strips into the carrier tray, and then position the tray onto the tray lift system.
Manually place the chip tray or blue film.
Automatic Workflow:
After starting the machine, the tray lift system raises and lowers, and the XY stage moves to transfer the TO socket strips onto the strip workstation and fix them in place.
The socket-handling robotic arm picks up the TO sockets and places them onto the dispensing and die attach workstation, clamps the sockets, and rotates them to the designated dispensing/placement angle.
The dispensing robot picks up adhesive from the glue tray and moves above the TO socket to apply the adhesive. Simultaneously, the chip-picking robot picks up chips from the wafer and places them onto the lower nozzle of the calibration workstation.
The calibration workstation performs XY and Ɵ position compensation based on CCD2 recognition.
The dispensing robot picks up the chips and places them onto the TO sockets.
After completing the placement, the dispensing/placement workstation rotates the TO socket back to its initial angle. The pick-up nozzle returns the TO socket to the strip. This process continues until all sockets on the strip are completed.
Return the strip to the carrier tray and proceed with the next strip. Once both trays are completed, replace them with new trays to continue production.
Product Details
Overall Machine Layout
Dimensions:
X 1440mm
Y 1220mm
Z 1860mm
The machine includes the following key functional modules:
Glue tray
Dispensing and TO socket picking robotic arm
Monitoring camera
Substrate positioning CCD1
Chip placement robotic arm
Chip front-side calibration CCD2
Chip picking robotic arm
Chip wafer CCD3
Microscope assembly
Chip wafer (TRAY) assembly
Keyboard and mouse station
Ejector pin assembly
Chip calibration workstation
Carrier tray lifting system
Dispensing and placement workstation
Tape strip fixing workstation
Machine Specifications
Dimensions: 1440 × 1220 × 1860 mm
Weight: 850 kg
Power: 2 kW
Air Pressure: 0.4–0.6 MPa
Voltage: 220 V
Positioning Accuracy: ±10 µm
Angular Accuracy: ±1°
Die Attach Pressure: 10–50 g
Wafer Size: 6" (tray 2" × 2")
Substrate Stage Travel: X 200 mm × Y 200 mm
Chip Size: 0.2–1 mm