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Automatic Dispensing and Die Bonder DB-560EML

Automatic Dispensing and Die Bonder DB-560EML

High-Precision Eutectic Die Bonder



This machine is an automated production system designed to bond TO sockets to chips through a dispensing process after rotating the TO sockets to a specified angle (Ɵ) during the manufacturing process.

Manual Loading:

Place the TO socket strips into the carrier tray, and then position the tray onto the tray lift system.

Manually place the chip tray or blue film.

Automatic Workflow:

After starting the machine, the tray lift system raises and lowers, and the XY stage moves to transfer the TO socket strips onto the strip workstation and fix them in place.

The socket-handling robotic arm picks up the TO sockets and places them onto the dispensing and die attach workstation, clamps the sockets, and rotates them to the designated dispensing/placement angle.

The dispensing robot picks up adhesive from the glue tray and moves above the TO socket to apply the adhesive. Simultaneously, the chip-picking robot picks up chips from the wafer and places them onto the lower nozzle of the calibration workstation.

The calibration workstation performs XY and Ɵ position compensation based on CCD2 recognition.

The dispensing robot picks up the chips and places them onto the TO sockets.

After completing the placement, the dispensing/placement workstation rotates the TO socket back to its initial angle. The pick-up nozzle returns the TO socket to the strip. This process continues until all sockets on the strip are completed.

Return the strip to the carrier tray and proceed with the next strip. Once both trays are completed, replace them with new trays to continue production.




Product Details


Product Details

Overall Machine Layout

Dimensions:

X 1440mm

Y 1220mm

Z 1860mm

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The machine includes the following key functional modules:

Glue tray

Dispensing and TO socket picking robotic arm

Monitoring camera

Substrate positioning CCD1

Chip placement robotic arm

Chip front-side calibration CCD2

Chip picking robotic arm

Chip wafer CCD3

Microscope assembly

Chip wafer (TRAY) assembly

Keyboard and mouse station

Ejector pin assembly

Chip calibration workstation

Carrier tray lifting system

Dispensing and placement workstation

Tape strip fixing workstation


Machine Specifications

Dimensions: 1440 × 1220 × 1860 mm

Weight: 850 kg

Power: 2 kW

Air Pressure: 0.4–0.6 MPa

Voltage: 220 V

Positioning Accuracy: ±10 µm

Angular Accuracy: ±1°

Die Attach Pressure: 10–50 g

Wafer Size: 6" (tray 2" × 2")

Substrate Stage Travel: X 200 mm × Y 200 mm

Chip Size: 0.2–1 mm